Fahad's Electrical Encyclopedia — Transformers

Open-Circuit Test for Transformers

Open-circuit (no-load) test for transformers explained: why it's performed from the low-voltage side, and how it measures core loss and no-load current.

How do we determine a transformer's core loss without loading it at all? We leave it unloaded and energize it at its rated voltage: nearly everything it draws then goes to magnetizing the core and its associated losses. This is the idea behind the open-circuit test.

Test Method

  • One side is left open (unloaded) — usually the high-voltage side.
  • The other side (usually the low-voltage side) is energized at its full rated voltage and rated frequency.
  • The following are measured: input power (wattmeter), no-load current (ammeter), and voltage (voltmeter).

What Do the Measurements Represent?

MeasurementRepresents
Input power at no loadApproximately the core (iron) loss (hysteresis + eddy current losses), since the copper loss is negligible (the no-load current is small)
No-load currentThe magnetizing current plus a loss component, a small fraction of the rated value
From calculationsThe parameters of the magnetizing branch in the equivalent circuit

Why from the Low-Voltage Side?

Because its rated voltage is small and available from ordinary test sources, and standard-range measuring instruments suit its values — energizing a 33kV side, for example, at full voltage in a laboratory is impractical. The core loss is the same regardless of which side is energized, as long as the voltage and frequency are at rated values.

Link to the Catalog

The result of this test is the "No-Load Loss" value written in transformer catalogs — the loss you pay for 24 hours a day as long as the transformer is connected to the network, even with no load at all.

Interview question: Why does the input power in the open-circuit test represent almost entirely the core (iron) loss?

Sample answer: Because the transformer is unloaded, so only the small no-load current (a tiny fraction of the rated value) flows through the windings, and the copper loss is proportional to the square of the current, making it negligible. Meanwhile, the voltage and frequency are at rated values, so the flux is full and the core loss is at its full operating value. Thus the wattmeter effectively reads the core loss (hysteresis and eddy current losses).

Common Mistake

Performing the test at a voltage lower than rated 'for safety' and then adopting the result. Core loss depends on the flux, i.e., on the voltage; a lower voltage gives a core loss lower than the true value and a misleading reading.

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